In any industrial plant, piping systems for steam, hot water, and thermal oil are the “arteries” that transport energy. However, all along these “arteries” are countless “open wounds” that silently leak energy and create hazards. These are the valves, flanges, and auxiliary equipment that are not properly insulated. VALVELINK introduces the ECOCLAD thermal insulation jacket solution—a revolution in sealing these energy loss points intelligently and effectively.
The Overlooked Points of Energy Loss
While straight pipe sections are typically well-insulated, the following components are often left bare for two main reasons: their shapes are too complex, and they require frequent maintenance:
- Valves: From globe valves, ball valves, and butterfly valves to complex control valves and pressure reducing valves.
- Flange Assemblies: These metal joints have large surface areas.
- In-line Equipment: Y-strainers, steam traps, moisture separators, meters, etc.
- Large Process Equipment: Boiler doors, furnace inspection doors, brew kettles, heat exchangers, etc.
Using conventional, bulky, fixed insulation methods on these components is not only inefficient but also creates a massive obstacle every time maintenance is needed. As a result, they are often left exposed, leading to enormous waste and unnecessary safety risks.
The ECOCLAD Solution: An Intelligent Design for Every Challenge
ECOCLAD thermal insulation jackets were created to completely solve the problems that traditional methods surrender to. This is not just a covering, but an engineered product, researched and fabricated for each specific application.
- Precise 3D Custom-Fitted Design: Each ECOCLAD jacket is designed and fabricated to the exact 3D shape of each piece of equipment. Whether it’s a bulbous globe valve or a complex control assembly, the jacket will provide a perfect, snug fit, leaving no gaps and ensuring maximum insulation efficiency.
- Flexible Installation & Removal: This is a revolutionary advantage. With a smart system of straps and buckles, a single worker can remove or reinstall an insulation jacket in just a few minutes without needing specialized tools. Maintenance, inspection, and calibration are now fast, clean, and no longer require costly re-insulation work.
- Superior Insulation Performance: Using high-density (80kg/m³) rockwool insulation, 50mm thick, ECOCLAD jackets can reduce heat loss by up to 90%. This directly translates into savings on electricity, gas, or other fuels, delivering clear economic benefits and contributing to environmental protection.
- Safety is the Top Priority: The insulation jacket immediately lowers the surface temperature of hot equipment to a safe-to-touch level (typically below 60°C). This completely eliminates the risk of burns, creating a safer and cooler work environment for personnel.
- High-Grade, Durable Materials: The outer shell is made from high-grade, silicone-coated fiberglass fabric, which is water-repellent, resistant to chemicals and oil, and can withstand temperatures up to 260°C. The product has superior durability, making it a one-time investment with long-term benefits.
Diverse Applications Across the Entire System
The ECOCLAD insulation jacket solution can be applied to nearly every piece of equipment on your piping system:
- Globe, Ball, Butterfly, and Gate Valves
- Control Valves, Pressure Reducing Valves, Safety Valves
- Y-Strainers, Steam Traps (float-type, inverted bucket, etc.), Moisture Separators
- Flanges, Flexible Joints, Expansion Joints
- Flow Meters, Pressure Gauges
- Pump Casings, Heat Exchangers
- Boiler Doors, Furnace Inspection Doors, Brew Kettles…
A Smart Investment for Sustainable Benefits
Equipping your plant with ECOCLAD insulation jackets is not an expense, but a smart investment. With a rapid return on investment through energy savings and reduced maintenance costs, this is one of the most effective solutions for enhancing your plant’s efficiency and safety.
Contact VALVELINK today. Our team of experts is ready to survey your system and advise on the optimal insulation solution, helping you realize the savings potential that has been overlooked.
